Italy new and refurbished soap making machines and saponification plants

Italy manufacturer & exporter of new and refurbished soap making machines and saponification plants

We are an Italian soap machine manufacturer and exporter for over 50 years. Starting on basis of these many years of experience about all types of soap machines we are in a position to supply entire soap lines as well as single machines such as saponification plants, crutchers, dryer plants, chill rolls, weigh scales, amalgamators, roll mills, all types of plodders, cutters machines, stampers / soap presses, various types of conveyors and all types of packaging machines such as soap wrappers, stretch film wrappers (from 50 to 250 p.p.m.) and multi-packaging machines. We supply as well new soap machines plants as fully guaranteed refurbished soap machines and spare parts.

We are a regular supplier of multinational companies such as Colgate Palmolive, Procter Gamble or Unilever because the quality of our machines is actually high and meet the highest standards.

We can follow our customers in each step of their projects: technical discussions, preparation of offers with full details, preliminary layouts, various engineering services, supply of equipment, installation, commissioning and start up.

We supply all Italian soap machines spare parts.

Our products range includes the following machines

- Toilet soap finishing lines of any size from 75kg to 3,000 kg/h lines.
- Laundry soap lines
- Continuous or batch saponification plants and vacuum spray dryer plants.from neutral fats or fatty acids
- Vacuum drying plants
- New Transavon special plodder: these machines can mill, refiner and extrude the soap without use the 3 roll mills.
- Brand new machines for liquid soap, with more than 10 years of experience in translucent soap
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New S.W.I.N.G. (Soap With Inside Glycerin) saponification: they are better and less expensive than "traditional saponification"

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"Filled soaps" equipments, usually laundry soaps. In the formulations there are some "fillers" such as kaolin, talk, sodium silicate, etc.
- Soap packaging machines such as soap wrapper, soap cartoner, soap over-wrapping, etc
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Toilet Soap Transfer Units (automatic soap feeders) that can be applied to different packaging machines: continuous motion cartoners, flow (pillow) wrappers, traditional wrappers and bundlers (over-wrappers). With design adjustments we can supply units for so many different available brands. Performances vary from 150 to 300 cycles per minute.
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Single machines such as dosing units, three roll-mills, crutchers, dryer plants, chill rolls, weigh scales, amalgamators, roll mills, all types of plodders, cutters machines, stampers / soap presses, conveyors and accessories
F
ully rim block lines or single machines such as double-arm sigma mixers, twin-screw or single-screw extruders, automatic cutters for any production speed, turboflow units (automatic water temperature thermoregulator) and dosing units for color and fragrance.

We have also more than 350 used soap machines available for all types of productions: laundry soap, toilet soap and hotel soap. The range of machines include complete machine plants and double-arm sigma mixers, ribbon mixers, roll mills,  plodders/refiners, cutters, presses, wrappers, bundlers, drying plants, laboratory equipment....
Our second-hand equipment is supplied fully reconditioned: we disassemble the machines, we change all the worn out parts and we make we the lacking parts. Finally we test the machine with the final product. We supply our machines with guarantee.

Important reminder for new soap producers

We produce and export only machines for industrial production and not for very small scale production.
However we offer small finishing soap line 25kg per hour for less than 15,000 Euros EXW Italy

To produce soap, there are 2 systems:

1) Starting from raw material (oil or tallow + soda):
For this system, the manufacturer must to buy
1 saponification plant + 1 vacuum dryer (to produce soap noodles) + 1 soap finishing line OR 1 saponification plant + 1 cooling system (to produce laundry soap bars) OR new innovative system with 1 Jet saponification plant + 1 coolling system (to produce soap noodles and laundry soap bars)
Plants are not rigid units, they are a chain of equipment some of them of special design for the soap industry, some others general-purpose devices. As a combination of equipments, the final design must be tailored for the customer. Our mission and continuous effort is to "listen" to the customers and design "their" plant with "our" expertise.
Minimum capacity for new 500 kg/h
Minimum capacity for fully reconditioned: 1000 kg/h

2) Finishing lines starting from soap noodles (pellets)
Soap finishing is the transformation of soap noodles into formulated stamped soap bars (tablets).
Soap finishing consists of several working stages: pre-refining, mixing, refining and extrusion, stamping and packaging.
For this system, the soap producer will buy only the soap noodles from big soap factory that produces them with saponification plant + dryer vacuum plant
The goal is to refine/homogenize and compact product with optimum physical and chemical features.
Minimum capacity for new: 50-100 kg/h
Minimum capacity for fully reconditioned: 500 kg/h

3) Small scale soap lines

For a single machine request

For a single machine request be kind enough to precise if you seek double-arm sigma mixers, ribbon mixers, roll mills,  plodders/refiners, cutters, presses, wrappers, bundlers, drying plants, laboratory equipment.... and the requested capacity.

Nota: our smallest Plodder / Soap Extruder capacity is 80-150kg per hour capacity depending the soap noodles

Italian soap machines spare parts

For any spare part request we need the machine brand, the model references, the serial number and the name of the part.

Examples of new soap machines

Italy soap amalgamator Italy soap three roll mill Italy soap pre-refining plodders
Amalgamator Three roll mill Pre-refining plodders
     
Italy soap duplex refiners High speed soap cutter Italy soap press
Duplex refiners High speed soap cutter Soap press

We welcome large producers but also medium size ones

Small semi automatic soap press Italy complete soap finishing line 100kg per hour New Ilay Transavon lines
Small semi automatic
soap press
 
Complete semi-automatic finishing
soap line 75-100kg per hour: more
New Transavon lines
 

Examples of used soap machines
- Illustation purpose only. Consult us for the up-to-date stock -

MAZZONI & DUPLEX M-300 vacuum plodder
- Carbon Steel manufacture
- Capacity: 1500 kilos/hour toilet soap
- Screws diameter: 300 mm

BINACCHI" DUPLEX TM 280-2 vacuum plodder
- Stainless steel manufacture
- Capacity: 1200 kilos/hour toilet soap
- Screws diameter: 280 mm
- Installed power: 15+15 kw

SAS SIMPLEX  MR-300 mixing refiner
- Almost new
- Stainless steel manufacture
- Capacity: 1.500 kilos hour of toilet soap
- Screws diameter: 300 mm
- Installed power: 18.5 kw

Mixer AMK type Z blades
- Stainless steel manufacture
- Capacity: 250 Kg per batch
- Installed power: 15 kw

Amalgamator
- Stainless steel manufacture
- Batch capacity: of 25 kilos
- Reverse tank discharge
- Installed power: 1,5 kw

3 roll mill 200 x 500 mm
- Capacity: 400 kilos/hour toilet soap
- Installed power: 1,5 kw

WEBER & SELANDER 4 roll mill
- Capacity about 1.000 Kg/h
- Diameter of the rolls: 320 mm
- Lenght of the rolls: 900 mm

MAZZONI TV soap cutter
- Cutting speed: 250 cuts per minute
- Cutting range: 65-110mm
- Mechanical clutch


BINACCHI soap cutter
- Cutting speed: 250 cuts per minute
- Cutting range: 65-110mm
- Mechanical clutch

TECMA soap cutter
- Cutting speed: 200 cuts per minute
- Cutting range: from 10 mm to 1000 mm
- Mechanical clutch

SAS SAVONCUT soap cutter
- Manufacturing year: 2001
- Cutting range: from 10 mm to 1000 mm
- Maximum CUTTING speed: 150 cuts per minute
- Recycle mode operation
- Installed power: 0.7 kw

SAS - CONDOR soap press
- all-purposes stamping machine using multi-cavity die sets depending on length of soap bar
- Expected capacity : 85 strokes/minute

BINACCHI USN-1 soap press
- For all shapes of soap toilet soap
- Automatic infeed
- Expected capacity depending on bar configuration
- Installed power: 4 kw

MAZZONI STU-D
- up to 200 ppm
- all shapes of soap
- from 25 up to 200 grams
- installed power 4 kw

Other reconditioned and overhauled soap making machines examples

Soap cartoner photos

Reconditioned and overhauled soap making machines

Soaps, soap shapes and packaging gallery

The fastest electronic soap cutter on the market

Technical questionnaire to ask for a quotation of soap machines

Toilets rim blocks making machines

Complete semi-automatic finishing soap line 75-100kg/h


 

Spain solid bricks and hollow bricks hand press

Sodium hydroxide, Calcium hypochlorite, Calcium carbonate, Calcium carbide Industrial packaging and strapping supplies Liquid soap machines

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