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Italy manufacturer & exporter of new and refurbished soap making machines and saponification plants
| We are an Italian soap machine manufacturer and exporter for over 50 years. Starting on basis of these many years of experience about all types of soap machines we are in a position to supply entire soap lines as well as single machines such as saponification plants, crutchers, dryer plants, chill rolls, weigh scales, amalgamators, roll mills, all types of plodders, cutters machines, stampers / soap presses, various types of conveyors and all types of packaging machines such as soap wrappers, stretch film wrappers (from 50 to 250 p.p.m.) and multi-packaging machines. We supply as well new soap machines plants as fully guaranteed refurbished soap machines and spare parts.
We are a regular supplier of multinational companies such as Colgate Palmolive, Procter Gamble or Unilever because the quality of our machines is actually high and meet the highest standards.
We can follow our customers in each step of their projects: technical discussions, preparation of offers with full details, preliminary layouts, various engineering services, supply of equipment, installation, commissioning and start up.
Our products range includes the following machines
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Toilet soap finishing lines of any size from 75kg to 3,000 kg/h
lines. |
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Laundry soap lines |
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Continuous or batch saponification plants and vacuum spray
dryer plants.from neutral fats
or fatty acids |
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Vacuum drying plants |
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New Transavon
special plodder: these machines can mill, refiner and extrude the
soap without use the 3 roll mills. |
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Brand new
machines for liquid soap, with more than 10 years of experience in
translucent soap |
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New S.W.I.N.G. (Soap With Inside Glycerin) saponification: they are
better and less expensive than "traditional saponification" |
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"Filled soaps"
equipments, usually laundry soaps. In the formulations there are
some "fillers" such as kaolin, talk, sodium silicate, etc. |
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Soap packaging machines such as soap wrapper,
soap cartoner, soap over-wrapping, etc |
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Toilet Soap Transfer Units
(automatic soap feeders) that can be applied to different packaging
machines: continuous motion cartoners, flow
(pillow) wrappers, traditional wrappers and bundlers (over-wrappers). With design
adjustments we can supply units for so many different available brands. Performances vary from 150 to 300
cycles per minute. |
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Single machines such as
dosing units, three roll-mills, crutchers, dryer plants,
chill rolls, weigh scales, amalgamators, roll mills, all types of
plodders, cutters machines, stampers / soap presses, conveyors and accessories
Fully rim block lines or single
machines such as double-arm sigma mixers, twin-screw or single-screw
extruders, automatic cutters for any production speed, turboflow
units (automatic water temperature thermoregulator) and dosing units
for color and fragrance. |
We have also more than 350
used soap machines available for all types
of productions: laundry soap, toilet soap and hotel soap. The range
of machines include complete machine plants and double-arm sigma
mixers, ribbon mixers, roll mills, plodders/refiners, cutters, presses,
wrappers, bundlers, drying plants, laboratory equipment....
Our second-hand equipment is supplied fully reconditioned: we disassemble
the machines, we change all the worn out parts and we make we the lacking
parts. Finally we test the machine with the final product. We supply our machines with guarantee.
Important reminder for new soap producers
We produce and export only machines for industrial production and not for very small scale production.
The minimum price for the smalest semi-automatic new finishing soap line 75-100kg per hour is about 65,000 Euros EXW
The minimum price for a new Small Scale Saponification Plants (sssp) for 50kg batches production is about 20,000 Euros EXW
To produce soap, there are 2 systems:
1) Starting from raw material (oil or tallow + soda):
For this system, the manufacturer must to buy 1 saponification plant + 1 vacuum dryer (to produce soap noodles) + 1 soap finishing line OR 1 saponification plant + 1 cooling system (to produce laundry soap bars) OR new innovative system with 1 Jet saponification plant + 1 coolling system (to produce soap noodles and laundry soap bars)
Plants are not
rigid units, they are a chain of equipment some of them of special design
for the soap industry, some others general-purpose devices. As a
combination of equipments, the final design must be tailored for the
customer. Our mission and continuous effort is to "listen" to the
customers and design "their" plant with "our" expertise.
Minimum capacity for new 500 kg/h
Minimum capacity for fully reconditioned: 1000 kg/h
Small scale saponification plants (sssp)
Small plants to produce soap noodles and/or rectangular soap bars for Toilet, Laundry and Multipurpose, and with different Capacities: 50, 100 and 150 kg/batch. More information
2) Finishing lines starting from soap noodles (pellets)
Soap finishing is the
transformation of soap noodles into formulated stamped soap bars
(tablets).
Soap finishing
consists of several working stages: pre-refining, mixing, refining and
extrusion, stamping and packaging.
For this
system, the soap producer will
buy only the soap
noodles from big soap factory that produces them with saponification plant + dryer vacuum plant
The goal is to refine/homogenize and compact
product with optimum physical and chemical features.
Minimum capacity for new: 50-100 kg/h
Minimum capacity for fully reconditioned: 500 kg/h
For a single machine request
For a single machine request be kind enough to precise if you seek double-arm sigma mixers,
ribbon mixers, roll mills, plodders/refiners, cutters, presses, wrappers,
bundlers, drying plants, laboratory equipment.... and the requested
capacity.
Italian soap machines spare parts
For any spare part request we need the machine brand, the model references, the serial number and the name of the part. |
Examples of new soap machines
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| Amalgamator |
Three roll mill |
Pre-refining plodders |
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| Duplex refiners |
High speed soap cutter |
Soap press |
We welcome large producers but also medium size ones
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Small semi automatic
soap press
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Complete semi-automatic finishing
soap line 75-100kg per hour: more |
New Transavon lines
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Examples of used soap machines
- Illustation purpose only. Consult us for the up-to-date stock -
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MAZZONI & DUPLEX M-300 vacuum
plodder
- Carbon Steel manufacture
- Capacity: 1500 kilos/hour toilet soap
- Screws diameter: 300 mm |
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BINACCHI" DUPLEX TM 280-2 vacuum plodder
- Stainless steel manufacture
- Capacity: 1200 kilos/hour toilet soap
- Screws diameter: 280 mm
- Installed power: 15+15 kw |
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SAS SIMPLEX MR-300 mixing refiner
- Almost new
- Stainless steel manufacture
- Capacity: 1.500 kilos hour of toilet soap
- Screws diameter: 300 mm
- Installed power: 18.5 kw |
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Mixer AMK type Z blades
- Stainless steel manufacture
- Capacity: 250 Kg per batch
- Installed power: 15 kw |
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Amalgamator
- Stainless steel manufacture
- Batch capacity: of 25 kilos
- Reverse tank discharge
- Installed power: 1,5 kw |
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3 roll mill 200 x 500 mm
- Capacity: 400 kilos/hour toilet soap
- Installed power: 1,5 kw |
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WEBER & SELANDER 4 roll mill
- Capacity about 1.000 Kg/h
- Diameter of the rolls: 320 mm
- Lenght of the rolls: 900 mm |
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MAZZONI TV soap cutter
- Cutting speed: 250 cuts per minute
- Cutting range: 65-110mm
- Mechanical clutch
BINACCHI soap cutter
- Cutting speed: 250 cuts per minute
- Cutting range: 65-110mm
- Mechanical clutch |
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TECMA soap cutter
- Cutting speed: 200 cuts per minute
- Cutting range: from 10 mm to 1000 mm
- Mechanical clutch |
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SAS SAVONCUT soap cutter
- Manufacturing year: 2001
- Cutting range: from 10 mm to 1000 mm
- Maximum CUTTING speed: 150 cuts per minute
- Recycle mode operation
- Installed power: 0.7 kw |
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SAS - CONDOR soap press
- all-purposes stamping machine using multi-cavity die
sets depending on length of soap bar
- Expected capacity : 85 strokes/minute |
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BINACCHI USN-1 soap press
- For all shapes of soap toilet soap
- Automatic infeed
- Expected capacity depending on bar configuration
- Installed power: 4 kw |
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MAZZONI STU-D
- up to 200 ppm
- all shapes of soap
- from 25 up to 200 grams
- installed power 4 kw |

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